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Texecom Premier Elite - Cut Cable :(


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Ok so I went home and had a go at soldering.

 

I think I am making a pigs ear of it as the CCA cable strands are really delicate and flimsy.

 

Also, bearing in mind, this was done on a kitchen table with plenty of light. Doing this on a ladder high up, might yield even worse results. 

 

(a) Be brutal, how bad is my soldering? Image below shows the 3 steps - twist the wire, make a hook, hook onto corresponding wire, add solder to bond together

 

(b) If my soldering is judged to be real bad, is using a crimp really not advisable?

 

Solder 1.jpg

Edited by MarkJohnson
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Another point I omitted - the cut cable is not long enough to join via soldering. An extra 5mm or so in length is needed at points A and B as there isn't any extra pull available on the cable. As such, it looks like I am going to have to cut a small length of cable (marked X in image below) and use that to join cables A and B.

 

Is that likely to cause issues with the sensor?

ABX.jpg

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1 hour ago, MarkJohnson said:

Ok so I went home and had a go at soldering.

 

I think I am making a pigs ear of it as the CCA cable strands are really delicate and flimsy.

 

Also, bearing in mind, this was done on a kitchen table with plenty of light. Doing this on a ladder high up, might yield even worse results. 

 

(a) Be brutal, how bad is my soldering? Image below shows the 3 steps - twist the wire, make a hook, hook onto corresponding wire, add solder to bond together

 

(b) If my soldering is judged to be real bad, is using a crimp really not advisable?

 

Solder 1.jpg

It will do

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Good morning gents! Well, somebody certainly had a fun Sat evening, I can tell you that much! :o

 

Here is the end result. The system works fine. It doesn't look particularly tidy and I think the extension piece is a little long, but I prefer it to be lose and dangling (!) so there is no stress on the cables.

 

1. I stripped back the wiring

2. Slid on some 2mm diameter shrink wrap

3. Twisted each pair of wires together 

4. Added a small bit of solder

5. Used a heat gun on the shrinwrap

 

The only slight issue is that I was a bit overzealous with the gun in terms of temperatures and melted the plastic sheath of one of the wires, which has now exposed the metal in the cable :( so taped that up with a tiny bit of gaffa tape (I didn't have any electrical tape at the time). I have highlighted this with a blue square in the image.

 

The cupboard will be up against the wall, with a gap between wall / cupboard of about 8 to 10mm so the wiring will sit there quite happily.

 

Feedback (however critical) is welcome - can't improve ourselves without it! :) 

Latest.jpg

Edited by MarkJohnson
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